Funik PCBN Tipped Inserts for Gear

Funik PCBN Tipped Inserts for Gear

Solution Description

FUNIK PCBN inserts are commonly utilised in processing pearlitic forged iron, large chromium and nickel alloy solid iron, hardened metal, powder steel, challenging alloy and tremendous alloy. In the mechanical machining application of the classic program, not only it has significantly diminished the complete production value, but also significantly improved the creation capability and performance in the course of the whole manufacturing operation, and the products investment is tremendously diminished at the same time.

Positive aspects of Funik Modern PCBN Insert:
√ Outstanding expense efficiency
The service existence of Funik PCBN slicing device inserts can be a lot more than 10 times that of carbide insert and decrease the cost of thorough cutting resource by thirty%-fifty%. The interval time in between the replacements of Funik CBN insert is extended and the insert replacement frequency is significantly less, which can significantly reduce the cost on inserts.

√ High machining performance
The machining performance of Funik PCBN chopping tool inserts is five-ten instances that of the carbide insert, which tremendously enhances the products capability and lowers the fastened investment of gear.

√ Exceptional surface area high quality
Surface end and dimensional precision of machining workpiece of Funik CBN inserts can achieve the grinding amount, and make turning alternatively of grinding to lessen gear expenditure.

√ Powerful universality
Funik CBN chopping resource inserts can be utilized for both dry reducing and wet chopping and one particular quality normally is ideal for machining a variety of materials.

Item Parameters

Quality and Applicable Industry of Funik Effect-resistant CBN Reliable Insert

Quality Machining model Relevant business Workpiece material
FBN7600 Tough/ Semi-ending Roll, slurry pump
CZPT disc
CZPT drum
Rolling mortar wall
Components of compressor
High nickel-chromium
High hardness alloy cast iron
Substantial velocity steel
Gray cast iron
High manganese steel
FBN9500 Tough/ Semi-finishing Equipment
Bearing
Mining equipment
Coal mine machinery
Hardened steel
Surface area overlaying content
FBN9500 C06 Semi-ending/ Ending Equipment
Bearing
Mining machinery
Coal mine equipment
Hardened steel
Cemented metal
Surface overlaying material

Funik CBN Solid Insert

More Alternatives

Quality and Relevant Business of Funik FBV Double-layer Composite Insert

Quality Machining model Relevant business Workpiece materials Function
FBV7200 Finishing CZPT disc
CZPT drum
Components of compressor
Gray solid iron Making use of CBN particles, with large CBN material, exceptional wear resistance

Steady to interrupted substantial-pace ending to attain higher quality and steady surface roughness

FBV5800 Ending Equipment
Bearing
Areas of compressor
Hardened steel
Gray forged iron
Outstanding dress in resistance and crater wear resistance

Overall performance is greatest for constant to gentle interrupted finishing

FBV7200 C07 Finishing CZPT disc
CZPT drum
Elements of compressor
Gray forged iron The coating can obtain stable and excellent roughness in higher precision machining

The coating bonding energy is high and it can  achieve a lengthy  machining life, which is about thirty%-50% longer than FBV7200

FBV5800 C06 Ending Gear
Bearing
Elements of compressor
Hardened steel
Grey forged iron
The coating improves the capability of the insert to suppress the crater put on

The coating bonding strength is high and it can maintain secure machining for a lengthy time, and lifestyle is about 50% for a longer time than FBV5800

Funik Super Ending CBN Tipped Insert

Grade and Applicable Sector of Funik CBN Coating Insert

Quality Machining design Relevant sector Workpiece materials Function Chopping speed
Vc(m/min)
Slicing fluid
FBK7520 C07 Finishing  CZPT disc
Equipment
Gray solid iron
Powder metallurgy
Capable of the machining of various materials

From interrupted to steady high velocity finishing

The coating bonding energy is sturdy and it can properly increase the daily life of cutting tool

600-1200

90-two hundred

Dry reduce or damp minimize
FBK9540 C06 Finishing Equipment
Bearing
Hardened steel Superb thermal security and pink hardness outcome in notable wear resistance

High speed steady finishing

The superb substantial temperature and use resistance of the coating can drastically reduce the dress in of the chopping suggestion

180-three hundred Dry reduce or moist reduce
FBK9550 C06 Ending Equipment
Bearing
Bearing steel
Cemented metal
The put on resistance and collapse resistance are relatively well balanced

Medium interrupted and constant finishing

The outstanding higher temperature and put on resistance of the coating can significantly decrease the dress in of the slicing tip

one hundred-175 Dry minimize or damp reduce
FBK9560 C06 Finishing Gear
Bearing
Cemented metal Strong collapse resistance and reducing idea dealing with

Weighty interrupted ending

The exceptional higher temperature and put on resistance of the coating can significantly reduce the dress in of the tool nose

one hundred-200 Dry cut

Funik Super Ending CBN Coating Insert

Production and Inspetion

 

Software

Funik PCBN inserts are used for turning and milling of centrifugal rolls, slurry pumps, brake discs, brake drums, rolling mortar walls, compressor areas, gears, bearings, mining equipment, coal mining machinery industries.

Packaging & CZPT

 

Company Profile

 

FAQ

Q1: Are you investing business or manufacturer? 

We are the world’s top producer of tremendous abrasives, pcb slicing instrument blank, pcbn chopping instrument blank and superhard reducing resources considering that 1988 (ISO9001/ISO14001/ISO45001 certificated).

Q2: What is your principal marketplace?
Our industry is largely in Europe, The united states and Asia. Now we are operating with many globe best five hundred firms, including 3M, TOYOTA, GM, CZPT-Gobain, CZPT, SUMITOMO, Panasonic and Samsung etc.

Q3: Is customization offered?
Yes. We can OEM the products with your specifications.

Q4: What is your supply way and supply time?
Generally the supply time is one-2 weeks and the delivery way is by air.  

Q5: Are samples obtainable for high quality take a look at?
Yes. we can supply sample for good quality check. 

Funik PCBN Tipped Inserts for Gear

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