Die Forging 1045 Steel Spur Gear

Die Forging 1045 Steel Spur Gear

Name:Die forging 1045 Ck45 metal motor energy spur gear 

We provide a vast variety of solid shafts and spherical bars for offshore, oil and fuel, sugar mills, cement mills, steel mills, mining equipment and other large equipment. AISI 410, 420, 430 ex-inventory in huge OD.
 

  • 1.4418 and one.4313 / F6NM upto 1200mm OD
  • AISI 904L / 1.4539 / X1NiCrMoCu25-20-five up to 400mm OD
  • Solid stepped shaft with diameters of in excess of 1500mm and 40tons of fat
  • Cast spindels, pump shafts, generator shafts
  • Shafts for steam- and gas turbines

In stainless and carbon steels, alloy steels,duplex and super duplex.
The stringent use of high quality raw material is guaranteed and proved by raw material certificate with each shipping.

Item Process Facility CZPT items Standard
01
 
Steel material
 inspection
  Chemical composition
(EF+LF+VD)
Material standard
  surface area Ingot inspection 
specification
  Ingot type and weight Material standard
02
 
Content
store
  Division put warehouse management
one
 
Heat  Heat furnace Temperature/Time Heating process 
specification
Forging production 
method
two
Forging Push Reduction ratio,forging 
temperature,deformation, 
Surface and dimensions
Forging process card
Forging procedure
3
Heat treatment heat treatment
 furnace
heat treatment charts 1st heattreatment card
Forging procedure
4
Rough 
inspection
  Dimensions, apperance,
 Mark
CZPT specification
Forging procedure
five
Rough UT UT equipment Single defect, concentrated 
Defects bottom wave 
attenuation
UT standard or 
customer’s technical 
requirements
six
Saw cutting Saw machine Dimension IQC and forging
7
rough turning turning-lathe Dimension,appearance  Rough machining 
drawing
8
UT UT equipment Single defect, concentrated 
defects bottom wave attenuation
UT standard or 
customer’s technical 
requirements
9
Q+T 
heat treatment
heat treatment
 furnace
heat treatment charts Heating process 
specification
ten
Sampling or machining machining tool rough machining drawing
sampling drawing
sample machining 
drawing
11
mechanical 
property test
 tensile testing machine/
impact testing machine
ambient temperature,humidity,
Test temp.Sample dimension, 
test method
Standard
technical specification
twelve
finish 
machining
machining 
device
Dimension,appearance  finish machining drawing
thirteen
UT UT equipment Single defect, concentrated 
Defects bottom wave 
attenuation
UT standard or 
customer’s technical 
needs
fourteen
MT MT equipment Magnetic particle 
sign
Test standard or 
Technical requirements
fifteen
Mark Steel seal marking content Product standard
Technical requirements
Forging process
sixteen
Final 
inspection
  Look, dimension, mark
acceptance inspection
Product inspection 
specification
Product standard
P.O.
17 Protection/
package deal
Blasting
Blasting equipment
visual appeal
coating thickness
Product standard
Technical requirements

 

Die Forging 1045 Steel Spur Gear

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